Automotive Painting Technology: A Monozukuri-Hitozukuri - download pdf or read online

By Kozo Saito (auth.), Kimio Toda, Abraham Salazar, Kozo Saito (eds.)

ISBN-10: 9400750943

ISBN-13: 9789400750944

ISBN-10: 9400750951

ISBN-13: 9789400750951

This ebook bargains specific and necessary contributions to the sphere. It bargains breadth and inclusiveness. such a lot current works on automobile portray hide just a unmarried point of this complicated subject, equivalent to the chemistry of paint or paint sales space expertise. Monozukuri and Hitozukuri are eastern phrases that may be translated as “making issues” and “developing humans” yet their implications in jap are richer and extra advanced than this minimum translation may point out. The Monozukuri-Hitozukuri point of view is drawn from crucial rules on which the Toyota method of problem-solving and non-stop development relies. From this attitude, neither portray expertise R&D nor portray expertise use in production could be performed effectively with out integrating technological and human issues concerned with making and studying within the broadest experience, because the hyphen is intended to point. The editors offer case reports and examples -- drawn from Mr. Toda’s 33 years of expertise with car portray at Toyota and from Dr. Saito’s 18 years event with IR4TD, the research-for-development staff he leads on the college of Kentucky -- that supply information on how those ideas may be built-in for profitable problem-solving and innovation in undefined, in college R&D, and within the collaboration among the 2.

The publication will carry readers brand new on growth within the box over the past decade to supply a foundation for and to point fruitful instructions in destiny R&D and expertise innovation for car painting.

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Additional resources for Automotive Painting Technology: A Monozukuri-Hitozukuri Perspective

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2, are associated with automotive spray painting systems. Three of these problems have environmental implications and three have quality of finish implications. 3). After it is atomized by the spray guns, only part of the paint actually coats the vehicle surface. 3 Schematic view of a typical automotive painting cycle 51 52 A. J. Salazar the guns is defined as the paint transfer efficiency. The paint coating the surface affects the paint layer thickness, which has direct implications to the quality of finish.

J. 5 Schematic view of a typical automotive spray painting process the car shell is grounded. 7). Evaporation occurs as soon as the paint film is exposed to the booth air. 8). e. they become overspray. e. some of them may bounce back becoming overspray. 9. Although the relation between paint transfer efficiency and finished surface quality is very important, it remains as an unknown to be studied in subsequent phases of the research. ), depend in great degree on the characteristics of the atomization (droplet size distribution) achieved.

Early investigations revealed that the diameter distribution of droplets was highly influenced by their formation process [12, 13]. Many slightly different cup designs were fabricated to experimentally find a design that performs optimally under a wide range of conditions while producing a controllable and very narrow range of droplet sizes (cf. [47, 48]). However, this trial-and-error approach is very time consuming and requires substantial resources. 9 Schematic view of the droplet surface attachment (deposition) process 59 60 A.

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Automotive Painting Technology: A Monozukuri-Hitozukuri Perspective by Kozo Saito (auth.), Kimio Toda, Abraham Salazar, Kozo Saito (eds.)

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